

Biocoat Life Sciences ISO 7 Modular Cleanroom
Reynolds coordinated an ISO 7 modular cleanroom and adjoining office for Biocoat's new manufacturing process and equipment in Horsham, Pennsylvania.
- System
- Modular Buildings & Mezzanines
- Project site
- Horsham, PA
- Last reviewed
- Jul 2026
The project, in one minute.
Biocoat, a medical manufacturer in Horsham, Pennsylvania, needed an ISO 7 cleanroom for a new manufacturing process and equipment. Reynolds coordinated design through demolition, renovation, and installation, including the modular cleanroom and office, HVAC, electrical, sprinklers, and custom flooring.

From operating constraint to installed system.
Biocoat needed an ISO 7 cleanroom to support a new manufacturing process and piece of equipment. Reynolds coordinated the project from design through demolition, renovation, and installation, including the modular cleanroom and office, HVAC, electrical, sprinklers, and custom flooring.
The constraint
Biocoat, a medical manufacturer, needed an ISO 7 cleanroom to house a manufacturing process and a new piece of equipment.
The Reynolds response
Reynolds delivered full scope — design, demolition, and renovation through design and installation of the cleanroom and its HVAC, electrical, sprinklers, and custom flooring. The cleanroom and office were built from modular walls with windows, doors, full electric, ceilings, and flooring.
The operational result
Documented outcome
What changed after the system went in.
- Coordinated Scope
- Design through installation
Design, demolition, renovation, modular construction, and installation
- Integrated Building Systems
- Room + supporting systems
Cleanroom and office with HVAC, electrical, sprinklers, ceilings, and custom flooring
Installation evidence
Inspect the actual project.
Every image below belongs to this published project record. Select an image to inspect it at full size.
Planning an ISO 7 cleanroom around an active manufacturing process
Start with the process and equipment, required operating conditions, people and material flow, utilities, and the acceptance responsibilities the project team must coordinate. The ISO class is one design input, not a complete regulatory or facility specification.
Define the process and equipment first
Equipment dimensions, heat load, utilities, service clearances, material movement, and operator access shape the room before wall panels or finishes are selected.
State the cleanliness target and operating condition
Document the required ISO classification and whether acceptance is evaluated at rest, in operation, or under another agreed condition. That decision affects layout, air handling, testing, and operating procedures.
Coordinate the room with the building
HVAC, power, sprinklers, flooring, controls, penetrations, and adjacent spaces must be resolved as one project scope rather than treated as independent purchases.
Assign testing, validation, and acceptance roles
The owner, quality team, project team, and testing provider should agree who defines requirements, performs tests, reviews documentation, and accepts the completed environment.
Questions buyers ask before work begins.
Project facts stay attached to the published record. These answers provide broader planning context for similar work.
Explore modular cleanroom planningWhat did Biocoat need Reynolds to coordinate?
Biocoat needed an ISO 7 cleanroom for a new manufacturing process and equipment. The supplied project record says Reynolds coordinated design through demolition, renovation, and installation, including the modular cleanroom and adjoining office, HVAC, electrical, sprinklers, and custom flooring.
What does ISO 7 actually mean?
ISO 7 is an airborne-particle cleanliness class defined by ISO 14644-1. It describes particle concentrations at specified sizes under an agreed occupancy state. It does not, by itself, define a product's regulatory status, operating procedures, validation program, or every environmental control.
Does ISO 7 alone make a facility FDA compliant?
No. ISO 7 addresses airborne-particle cleanliness. FDA compliance depends on the regulations that apply to the product and operation, the manufacturer's quality system and processes, verification or validation where required, and supporting documentation. For medical devices, FDA's Quality Management System Regulation incorporates ISO 13485:2016 by reference.
What inputs should be documented before modular cleanroom design?
Document the process and equipment, required classification and occupancy state, people and material flow, temperature, humidity and pressure requirements, utilities, cleaning approach, applicable quality-system requirements, and who owns testing and acceptance. Those inputs give the project team a defined basis for room and supporting-system design.
How are classification, qualification, and ongoing monitoring different?
Classification compares airborne-particle concentrations with the selected ISO class. Qualification or acceptance uses agreed tests to determine whether specified room and system requirements are met. Ongoing monitoring is the continuing plan for observing performance; ISO 14644-2 addresses monitoring related to airborne-particle cleanliness.
Who is responsible for certification, validation, and acceptance testing?
Responsibilities should be assigned in the project requirements. The owner, quality team, design and construction team, and testing provider may have different roles. Reynolds' Biocoat record supports a coordinated construction scope; it is not evidence that Reynolds alone performed regulatory certification or product-process validation.
A maintained project record, not a generic claim.
Reynolds keeps the documented scope, attributable images, outcomes, and supporting references connected to the client record.
One local Reynolds team
Documents, storage, and modular space — planned together.
A project can begin with a file backlog, an access problem, or a constrained room. Reynolds can review the information, storage, and facility conditions together, then define the practical path.
Document systems
Scanning, workflow, records access, and information governance.
Explore the disciplineStorage systems
High-density systems, automated retrieval, shelving, and organized storage.
Explore the disciplineModular space
Mezzanines, in-plant rooms, enclosures, and facility structures.
Explore the disciplinePlan the next project
Discuss a modular buildings & mezzanines project like this.
Bring Reynolds the operating constraint. We will inspect the records, workflow, room, or facility and document practical options.
What happens next
- 01A Reynolds specialist reviews the request.
- 02We inspect the records, workflow, room, or facility.
- 03You receive practical options and a defined next step.
