Manufacturing
Storage SolutionsEagleville, PA
Streamlight
Production Floor Storage
70,000 SF Warehouse size
Verified projectView case
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Pallet racking, VLMs, and mezzanines optimize every cubic foot of your existing facility—with 12-month typical payback. No building expansion required.
200+ Warehouse Projects Completed
Streamlight, Mack Trucks, Air Products trust Reynolds
Warehouse Storage Optimization
Racking • VLMs • Mezzanines • WMS Integration
Reynolds uses measured layouts and confirmed operating data to evaluate warehouse capacity and workflow options.
Vertical storage recovers 85% of your footprint without relocating. VLMs and mezzanines add capacity within your existing walls.
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Light-directed picking from VLMs cuts retrieval time by 60%. Parts delivered to operator level in seconds—no walking, no searching.
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Automated pick-to-light systems deliver 99.9% accuracy. Eliminate wrong-part errors, reduce returns, and protect customer relationships.
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Flexible storage systems scale with demand. High-density shelving and VLMs handle 3x normal volume in the same footprint.
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Vertical storage systems convert unused overhead cube into accessible capacity—without expanding the building footprint.
Reynolds confirms the facility, labor, configuration, and cost inputs before presenting savings or payback figures.
Built from measured and confirmed project inputs
Every solution comes with ROI projections. No surprises—just measurable results.
Vertical lift modules and pick modules for high-velocity fulfillment. Light-directed picking — 99.9% order accuracy.
Organized receiving areas with proper staging lanes and immediate put-away — 40% faster put-away time.
High-density shelving and VLMs maximize storage density. Pallet racking configurations optimized for your product mix — 85% more capacity.
Long-term partnerships—not one-time transactions
Published Reynolds projects connected directly to the underlying case-study record.
From capacity assessment to an installed, operational system—built around your fulfillment schedule.
Reynolds audits your current storage utilization, picking workflows, and seasonal volume patterns.
VLMs, high-density shelving, and pick-to-light systems are configured around your fulfillment volume and SKU mix.
Systems are installed to the confirmed project schedule and site safety plan.
Staff are trained on the configured systems, with support routed through the Reynolds service team.
We've completed 200+ warehouse and distribution storage projects across Pennsylvania and the Mid-Atlantic. Get a free assessment of your specific space or throughput challenge — no pressure, no obligation.
Request ROI AnalysisFree • No obligation • Same-Day response
Hanel VLMs include inventory management software that integrates with major WMS platforms including SAP, Oracle WMS, Manhattan Associates, Blue Yonder, and others. Integration handles: pick list import, inventory updates, transaction logging, cycle count support, and reorder alerts. We configure the integration during installation.
We've completed 200+ warehouse and distribution storage projects across Pennsylvania and the Mid-Atlantic. Get a free assessment of your specific space or throughput challenge — no pressure, no obligation.
Request ROI AnalysisFree • No obligation • Same-Day response
Tell us about your warehouse challenges. We'll analyze your specific situation and provide ROI projections—not generic estimates.
A specialist reviews your needs—no auto-responders
We pull case studies from similar projects in your industry
Optional on-site measurement at your convenience
Detailed proposal with transparent pricing—no hidden fees
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ROI and storage optimization resources for high-volume distribution centers.
A step-by-step method for calculating the return on a storage mezzanine: the cost-avoidance formula, a worked Lehigh Valley payback example, cost and comparison tables, hidden costs, tax treatment, the code and OSHA requirements that shape the budget, and when a mezzanine is not the right answer.
A definitive guide to warehouse storage optimization for operations leaders: cube versus floor utilization, the real 85 percent target, ABC slotting and the golden zone, honeycombing, vertical and aisle strategy, a worked dollar example, a step-by-step method, comparison tables, and when not to optimize for density.
From pallet racking to automated pick systems, Reynolds measures the facility and models capacity, cost, and workflow options from documented assumptions.
Pallet flow, vertical storage, and capacity-expansion guides for distribution operations.
