Pallet racking, VLMs, and mezzanines optimize every cubic foot of your existing facility—with 12-month typical payback. No building expansion required.
200+ Warehouse Projects Completed
Streamlight, Mack Trucks, Air Products trust Reynolds
Warehouse Storage Optimization
Racking • VLMs • Mezzanines • WMS Integration
From pick/pack operations to full DC buildouts, we help warehouses across Pennsylvania optimize space and throughput.
Vertical storage systems convert unused overhead cube into accessible capacity—without expanding the building footprint.
Enter your warehouse details for a personalized ROI projection
Based on 200+ warehouse projects
Every solution comes with ROI projections. No surprises—just measurable results.
Vertical lift modules and pick modules for high-velocity fulfillment. Light-directed picking — 99.9% order accuracy.
Organized receiving areas with proper staging lanes and immediate put-away — 40% faster put-away time.
High-density shelving and VLMs maximize storage density. Pallet racking configurations optimized for your product mix — 85% more capacity.
Long-term partnerships—not one-time transactions
Eagleville, PA2019
2,400 sq ft for storage, 40% utilization
850 sq ft recovered, 85% utilization
Parts and finished goods storage consuming 2,400 sq ft of warehouse floor space. Workers walking 15+ minutes per shift to retrieve components for order assembly. Pick errors causing costly re-ships and customer complaints.
Multiple Hanel Vertical Lift Modules positioned at order assembly stations. Integrated inventory management with existing WMS. Light-directed picking eliminates errors. Parts and products delivered to operator in seconds—not minutes.
Our company has been doing business with Reynolds for over 10 years. We have been extremely satisfied with the service and support. The cost for services provided is an outstanding value.
Reynolds designed a new layout, replacing old shelving with a high-density movable shelving system — small-part shelving, wide-span shelving, and pegboard for odd-shaped parts like windshield wipers — plus stainless-steel countertops on shelf units for parts pass-through between the parts department and service techs, all painted in Fred Beans Blue.
Speak with a Senior Project Engineer—not a sales rep. We'll assess your facility's unique requirements.
Get Engineering AssessmentFree • No obligation • 24hr response
Hanel VLMs include inventory management software that integrates with major WMS platforms including SAP, Oracle WMS, Manhattan Associates, Blue Yonder, and others. Integration handles: pick list import, inventory updates, transaction logging, cycle count support, and reorder alerts. We configure the integration during installation.
Yes. Our steel mezzanines are engineered for specific load requirements—from standard 125 PSF for pick modules up to 500+ PSF for fully loaded pallet racking. We analyze your racking layout, product weight, and forklift traffic, then design the structure accordingly with stamped engineering drawings.
Most warehouse projects achieve payback in 12-18 months. ROI comes from: labor savings (60% faster picking), space savings (avoid relocation or expansion), accuracy improvements (99.9% eliminates re-ships), and throughput gains (handle more volume with same staff). We provide ROI projections with every proposal.
Pallet racking installs in 1-2 weeks. VLMs install in 2-3 weeks including WMS integration. Mezzanines take 3-4 weeks. Full warehouse optimization projects typically complete in 4-6 weeks. We schedule installations around your shipping schedule to minimize disruption—including nights and weekends if needed.
No. We design installation sequences to keep your operations running. Pallet racking goes in section by section. VLMs install in designated areas while existing operations continue. Mezzanines are assembled without disrupting floor-level activity. Most clients maintain 90%+ throughput during installation.
Yes. Our steel mezzanines are engineered for specific load requirements—from standard 125 PSF for pick modules up to 500+ PSF for fully loaded pallet racking. We analyze your racking layout, product weight, and forklift traffic, then design the structure accordingly with stamped engineering drawings.
No. We design installation sequences to keep your operations running. Pallet racking goes in section by section. VLMs install in designated areas while existing operations continue. Mezzanines are assembled without disrupting floor-level activity. Most clients maintain 90%+ throughput during installation.
Hänel VLMs include inventory management software that integrates with major WMS platforms including SAP, Oracle WMS, Manhattan Associates, Blue Yonder, and others. Integration handles: pick list import, inventory updates, transaction logging, cycle count support, and reorder alerts. We configure the integration during installation.
Pallet racking installs in 1-2 weeks. VLMs install in 2-3 weeks including WMS integration. Mezzanines take 3-4 weeks. Full warehouse optimization projects typically complete in 4-6 weeks. We schedule installations around your shipping schedule to minimize disruption—including nights and weekends if needed.
Most warehouse projects achieve payback in 12-18 months. ROI comes from: labor savings (60% faster picking), space savings (avoid relocation or expansion), accuracy improvements (99.9% eliminates re-ships), and throughput gains (handle more volume with same staff). We provide ROI projections with every proposal.
Speak with a Senior Project Engineer—not a sales rep.
Get Engineering AssessmentFree • No obligation • 24hr response
ROI and storage optimization resources for high-volume distribution centers.
Step-by-step worksheet facilities managers use to compare a steel mezzanine against new construction or off-site storage — including hard and soft costs.
How facilities managers reclaim 30–50% of warehouse and records-room space using high-density shelving, mezzanines, and slotting analysis.
Schedule a free warehouse capacity analysis. Our team measures your facility, models throughput improvements, and delivers a custom report within 5 business days.
Pallet flow, vertical storage, and capacity-expansion guides for distribution operations.
Tell us about your warehouse challenges. We'll analyze your specific situation and provide ROI projections—not generic estimates.
A specialist reviews your needs—no auto-responders
We pull case studies from similar projects in your industry
Optional on-site measurement at your convenience
Detailed proposal with transparent pricing—no hidden fees
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Your data stays private.
4-hour response guaranteed during business hours (Mon-Fri 7AM-5PM ET)
